MVS Engineering Limited - New Delhi
(An ISO-9001 Company)
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PSA Nitrogen + Methanol

Use of furnace atmospheres based on Methanol cracing has become widely acceptable as alternative to Endo-gas generators for many applications like carburizing, carbonitriding, annealing and hardening. However, dissociated methanol must be used with Nitrogen gas from the point of view of safety. Here Nitrogen gas is used as a carrier gas which reduces consumption of methanol. Cracking process at temperatures above 750oC is as under:
                            CH3OH=2H2 + CO

Mixiture of Nitrogen and Methanol (e.g. methanol 5 liters & nitrogen 10 Nm3) fed into furnace provides gas composition equivalent to Endo-gas as under:
CO2  0.5% (max) 
CO   20%
H  40%    
N2      Balance
Dew point  : (-) 40oC

Nitrogen gas of 99.5% purity from cylinders or from a captive PSA-Nitrogen generator is used. Methanol to be used should be free from moisture for getting low dew point in the furnace.



 
 Turn - Key Supply
 

We supply "Nitrogen + Methanol" system on turn-key basis. For nitrogen gas generation, we provide a PSA Nitrogen generator and for methanol feeding we provide a methanol feed tank, methanol flow meter and a methanol inline vaporizer.
   
   
 Applications
  Carburizing/
Carbo-nitriding
  Annealing
  Hardening
     
 Capacities 

5 Nm3/hr to 100 Nm3/hr Protective gas.
 
 
Gas Generators
  Membrane Nitrogen
  Oxygen Gas
  Hydrogen Gas
     
Intert Gas Generators
 
Exo Gas
Endo Gas
  Cracked Ammonia
  PSA Nitrogen + Methanol
     
Compressed Air /
Gas Drying Units
  Selection of Air Dryer
  Heatless Type
  Internal Heat Re-activated Type
  External Heat Re-activated Type
  Heat of Compression (HOC) Type
  Refrigerated Type
     

 

 

 

 

 

 

 

 

 

 

 


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