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This
is Molecular sieves Technology to produce low cost Oxygen
from air, MVS has long experience and know-how in Design and
manufacturing of such plants. Molecular sieves remove moisture
and Nitrogen from Air. So upto 95% purity dry Oxygen gas is
produced. We offer following 2-designs. |
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This
is PRESSURE SWING ADSORPTION process. |
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It
has 2-vessels filled with Molecular sieves. Clean compressed
air at 30º C temp. is passed through 1-vessel and oxygen
comes out as product gas. The other vessel is depressurized
to atmospheric pressure and purged with little quantity of
Oxygen coming out from other vessel. This regenerates Molecular
sieves for use in next cycle. Thus 2-vessels keep cycling
alternately in Oxygen production and Regeneration making Oxygen
gas available continuously. These units are designed and supplied
for 90% to 95% (Max) Oxygen purity. |
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From
PSA design Oxygen pressure is available directly upto 4 Bar
(A) without need of Oxygen compressor. So this design is preferred
for medium pressure Oxygen requirements. |
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Standard
sizes available from 1 to 500 Cubic meter per hour Oxygen.
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Very
simple in construction and very easy in maintenance. So more
popular for most Oxygen requirements. |
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Power consumption is 1-KW per Cubic meter in smaller sizes and
0.7 KW per Cubic meter in bigger sizes. |
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Full
Automation |
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All
systems are designed for un-attended operation and automatic
Oxygen demand adjustment. |
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Lower
Space Requirement |
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The
design and Instrumentation makes the plant size very compact,
assembly on skids, prefabricated and supplied from factory. |
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Fast
Start-up |
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Start-up
time is only 5 minutes to get desired Oxygen purity. So these
units can be switched ON & OFF as per Oxygen demand changes. |
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High Reliability |
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Very
reliable for continuous and steady operation with constant Oxygen
purity. Plant availability time is better than 99% always. |
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Molecular Sieves Life |
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Expected
Molecular sieves life is around 15-years i.e. whole life time
of Oxygen plant. So no replacement costs. |
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is VACUUM PRESSURE SWING ADSORPTION process. |
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In
this design there are 2 or 3 Molecular sieves vessels which
cycle alternately-in Production and in Regeneration. Feed
air pressure is generally 1.1 to 1.5 Bar (A) which gives Oxygen
production at 1.05 to 1.3 Bar (A). Regeneration of Molecular
sieves is done by a vacuum pump at 210mm Hg Absolute pressure.
The waste gas is 85% Nitrogen and 15% Oxygen which is vented
to atmosphere through a silencer. Product Oxygen gas purity
is 90 to 95%. |
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Higher
initial investment as compared to PSA design. |
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Power
consumption is comparatively lower. So this design is preferred
and recommended for large capacity Oxygen plants |
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Power
consumption is only 0.45 KW per cubic meter Oxygen. |
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Oxygen
plant sizes available from 200 to 3000 Cubic meter per hour. |
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Direct
Oxygen production pressure only upto 1.3 Bar(A). For higher
pressures. Oxygen compressor is provided. |
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Oxygen purity |
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Oxygen
Purity available from 85% to 95% as per customer’s requirement.
Commonly used 93% purity Oxygen has 2.5% Nitrogen and 4.5% Argon.
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Plant capacities |
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PSA
Oxygen Plants: 1 to 500 Cubic meter per hour. |
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VPSA
Oxygen Plants: 200 to 3000 Cubic meter per hour. |
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Utilities needed |
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The
only utilities required are Cooling water & Electrical
power. So cost of electricity consumed is the cost of Oxygen
production. |
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These
Oxygen generators are equally suitable for Medical use as
well, for providing Oxygen round the clock. As per US Pharmacopeia
93% purity Oxygen is very suitable for Hospital use. Thousands
of such Gas generators are in use in Hospitals worldwide.
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This
installation avoids Hospital dependency on scarce Oxygen Cylinders.
Benefits include Low cost, decreased Administrative work &
continuous and reliable Oxygen supply available round the
clock. |
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Medical
Oxygen Generators |
Industrial
Oxygen Generators |
| Model |
Capacity NM3
/ hr |
Power
KW |
| MG-5 |
5 |
8 |
| MG-10 |
10 |
12 |
| MG-25 |
25 |
27 |
| MG-50 |
50 |
55 |
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OXYGEN
PRESSURE :
Upto 3.5 Kg./cm2g
OXYGEN
PURITY :
93% to 95% |
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| Model |
Capacity
NM3 / hr |
Power Consumed KW |
OG-1 |
1 |
1.5 |
OG-5 |
5 |
7 |
OG-10 |
10 |
12 |
OG-25 |
25 |
27 |
OG-50 |
50 |
50 |
OG-100 |
100 |
100 |
OG-150 |
150 |
145 |
OG-200 |
200 |
185 |
OG-300 |
300 |
275 |
OG-500 |
500 |
450 |
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